INHALATION: Inhalation of process fumes and vapors may cause soreness in the nose and throat and coughing. “Nuisance dust” such as polymer dust typically exhibit no significant health effect when they are reasonably controlled. Exposure to high concentration of dust may cause slight irritation by mechanical action.The main risk seems to be that if you get hot molten plastic on your skin then it'll burn ya. Taking the usual paranoia of MSDS into account, I'd say that fusing polyethylene sheets with an iron is pretty safe if you use common sense. Use as much ventilation as is practical, stop if it irritates you, and so on.
posted by Metroid Baby at 12:52 PM on December 7, 2007